Sunday, September 29, 2013
Thursday, August 22, 2013
POC : Germination on PVC PIPE (Terrace Garden)
Here are the pics. Plants gown here are as follows.
1. Siru Keerai(Tamil) aka Tropical Amaranthus(Botanical)
2. Arai Keerai(Tamil) aka Amaranthus dubius(Botanical)
Added coco peat to get healthier seed germination.
More info to make the PVC structure @
http://ddeepakraja.blogspot.in/2013/05/diy-terrace-garden-from-pvc-pipe.html
1. Siru Keerai(Tamil) aka Tropical Amaranthus(Botanical)
2. Arai Keerai(Tamil) aka Amaranthus dubius(Botanical)
Added coco peat to get healthier seed germination.
More info to make the PVC structure @
http://ddeepakraja.blogspot.in/2013/05/diy-terrace-garden-from-pvc-pipe.html
Tuesday, July 16, 2013
DIY: Make PCB circuit board at HOME (TONER TRANSFER METHOD)
Bill of Materials
- Ferrous Chloride (PCB Etching solution)
- PCB Board
- Express PCB on PC. http://www.expresspcb.com/.
- Laser Printer or ( INKJET Printer and Photocopier which uses LASER printers ink)
- Ordinary Paper
- Permanent Marker PEN
- Hot Iron box
- Kitchen Dish wash bar (VIM dish cleaning bar)
- Scrub Pad
- Tissue Paper
- Paint Thinner Solution
- 0.1''(inch) drill bit and 0.08"(inch) drill bit
- Hand Held Driller/ Motorized Driller.
1. DESIGN OF PCB CIRCUIT
You need Express PCB software at http://www.expresspcb.com/.
PCB componentsPad - The portion of the conductive pattern on printed circuits designated for the mounting or attachment of components. Also called land.
Traces - Literal wire for connecting pads and nodes.
A width of 0.010" is a good default for digital and analog signals. For power lines, use traces 0.05" or wider.
LAYERS of PCB board
Red -- Top copper layer selection
Green -- Bottom copper layer selectionYellow - Top silk layer
Start designing the circuit and finalize the design.
2. PRINT OUT the circuit (Toner Transfer Method)
Issue a print out on the Laser Printer. Make sure to make darkened printout. This can be done by changing the printer darken properties. If you happen to have Inkjet printer make sure to print the circuit and obtain a photocopy on photocopier with LASER printer INK. Make sure to darken the copy Image too.
Note: You may/may not need to mirror the circuit image before printing out the circuit on the paper. This step may be need as per your design of the circuit.
Note: Laser Printer Uses TONER INK. Any printing device using TONER INK is sufficient.
My Printout of the circuit. If you have multi layered PCB(usually 2 layered). Make sure to take one printout for each layer. I went with single layered PCB only.
3. PCB Cleaning
Wash the PCB Kitchen Dish wash bar (VIM dish cleaning bar or any alternate). Make sure to use the scrubber pad and remove all the oily residue attached on the top of the PCB. Wash with water. Wipe it with dry Tissue. Don't ever touch the Copper side. Your touch places oil back on the PCB.
4. IRON Out the Circuit to the PCB
Make sure to place the circuit print on the copper side and fold out the rest of the paper around the PCB. Use of Sticking tape is not encouraged, as Tape tends to melt out when heat is applied. Apply the Hot IRON on the Paper. Make sure to apply heat uniformly across all the sections of the circuit. Keep the heat and press on the paper for minimum of 10 minutes.
Caution : You are playing with HOT IRON. You may get burns if not used properly. Entire PCB board with the Paper on top will be so hot to hold.
5. CIRCUIT on PCB
After hot iron, give some time to cool out. You will now notice that the CIRCUIT INK melted and stuck to the PCB board. Immerse, the PCB into water and start peeling of the paper. You get the Circuit on the PCB.
6. CORRECTION on PCB circuitry (if any)
You can use the Permanent Board marker to sketch up the left over circuit traces.
7. FERROUS CHLORIDE (the Magic Solution)
Make sure to read the instructions on the solution pack. Usually this chemical comes as a power form. You need to make sure to follow the instructions given in the pack to make the liquid form(Mix with water). Ferrous chloride eats away any exposed metals which comes in contact. Even its vapor is corrosive. Tie the PCB to a Plastic wire and lower it into Ferrous Chloride, which is contained inside a Plastic box. Ferrous Cloride can't attack Plastic. Never touch the solution on bare hands. If happened to touch it accidentally, wash it thoroughly on soap and running water.
Caution : You are gonna play with Industry Grade Corrosive Solutions. Wear Eye Glasses and protecting gloves before working on this.
Make sure to shake the container often, so that the solution is spread out evenly. Generally, it takes less than 20 minutes to etch the metal fully. You have to take out the PCB with the tied wire to check this.
8. PCB Cleaning
Once all the exposed metal are etched away. Dip the PCB in water. Use Kitchen disk wash bar and Scrubber pad to clean the TONER INK. You can also try Thinner solution on the PCB to remove TONNER INK.
10 . FINAL PRODUCT
Note : You have to use the Driller to punch hole for the components mount pads.
Thursday, May 30, 2013
X11 Forwarding in UBUNTU/ debian
Most Linux Servers are hosted under datacenters. Console SSH access are too dull in aiding USER INTERACTION. GUI can be accessed via SSH + X11 Forwarding. Below are the steps to achieve the same.
1. Download Xming Server for Windows @ http://sourceforge.net/projects/xming/
2. Install Xming Server. Launch Xlaunch and Select MultiWindow option and Display port as 0
3. Launch Putty. Make sure to close all the older putty sessions and relaunch it. Under SSH section -> X11 forwarding Enable it. Display Location as localhost:0
4. Save the session after specifying ServerIP and other details.
5. Login into the Server via SSH from PUTTY.
6. Check if the DISPLAY is set. Don't care about the value for the $DISPLAY variable.
$ echo $DISPLAY
localhost:10.0
7. Install X11 packages under UBUNTU/debian.
$sudo apt-get install xorg
1. Download Xming Server for Windows @ http://sourceforge.net/projects/xming/
2. Install Xming Server. Launch Xlaunch and Select MultiWindow option and Display port as 0
3. Launch Putty. Make sure to close all the older putty sessions and relaunch it. Under SSH section -> X11 forwarding Enable it. Display Location as localhost:0
4. Save the session after specifying ServerIP and other details.
5. Login into the Server via SSH from PUTTY.
6. Check if the DISPLAY is set. Don't care about the value for the $DISPLAY variable.
$ echo $DISPLAY
localhost:10.0
7. Install X11 packages under UBUNTU/debian.
$sudo apt-get install xorg
7. Test it. Now you should see a clock window in you windows box.
$ xclock
Monday, May 20, 2013
COMPUTER AIRFLOW/ CHASSIS FAN DESIGNING DEMYSTIFIED
Had setup a server at home. Did some research on the AIRFLOW in and out of the CHASSIS.
TIPS
- BIGGER FAN(120MM with 1200RPM) controls temperature better.
- BETTER CABINET from GOOD Vendor gives added advantage. You may get inbuilt FAN with CHASSIS.
- LOOK for LAWS/RULES governing HEAT transfer. Click here for Rules : http://www.techpowerup.com/forums/showthread.php?t=42853
- BETTER to control the FAN/ POWER connection via MOTHERBOARD. Best to AVOID straight connection to FAN from SMPS. Straight connection makes the FAN NOISY and reduces the LIFE OF FAN.
- FIND the direction of AIR FLOW at the CPU FAN(4pin) which is controlled by Motherboard.
- FIND the direction of AIR FLOW at the GPU/VGA/Graphics Card at PCI/PCIe/PCI2.0 slots. This card may contain INBUILT FAN. IF so check the AIR FLOW direction.
Cooler Master Economy Pack 120MM FAN http://www.coolermaster.com/product/Detail/cooling/case-fan/silent-fan-120-si2.html
Finding AIR FLOW DIRECTION http://www.youtube.com/watch?v=wlgfAO2Jtls
Also to find AIR FLOW direction, place a piece of paper near the FAN. If it sucks in then AIR IN and expels then AIR OUT.
Does 3PIN FAN connector fits into 4 PIN MOTHERBOARD??? YES. Make sure to connect the GND to BLACK WIRE FROM FAN. 4th PIN is for PMW(Pulse Width Modulation), which is used to control RPM on the FLY from UEFI BIOS/ SOFTWARE from OS. JUST 3 PIN FAN also works by leaving PWM PIN. More Info : http://hardforum.com/showthread.php?t=1692017
MY CHASSIS AIRFLOW DESIGN (Best I can GET FROM TRIAL and ERROR Method)
CoolerMaster CMP250 http://www.coolermaster.in/product.php?product_id=6761&category_id=19
4* 120 MM CoolerMaster 1200RPM 3pin FAN http://www.coolermaster.com/product/Detail/cooling/case-fan/silent-fan-120-si2.html
AIR IN - ONE FRONT BOTTOM, TWO SIDE PANEL
AIR OUT - REAR TOP, SMPS TOP FAN
CPU FAN - SUCKS AIR INTO HEAT SINK
MY COMPUTER CHASIS AIR FLOW
UEFI BIOS REPORTS TEMPERATURE AND FAN SPEED
CONCLUSION : ONLY THIS SETUP GAVE BEST RESULTS (ie TEMPERATURE DIFFERENCE OF Approx 5 deg centigrade lesser if compared with OTHER SETUPs).
DIY : Computer Server CHASSIS Table / Multipurpose Table
Had happened to build a multipurpose table to host my computer CHASSIS and Printer. Started working on and built one. Added space for hosting two rows to hold more ITEMS.
BILL OF MATERIALS AND DESIGN
PLYWOOD, REEPER
PLYWOOD horizontal TOP ROW upside down
PLYWOOD horizontal TOP ROW upside down with SMALL 3* REEPER nailed.
Marking for the L shaped metal grippers on both horizontal (TOP and BOTTOM) Plywood.
L shaped metal grippers screwed on to both VERTICAL (LEFT and RIGHT) Plywood.
Center cut at the BOTTOM HORIZONTAL PLYWOOD
SCREW IT UP FRONT VIEW
UPSIDE DOWN VIEW
Additional Stability by NAILING
Adding a BIG REEPER in the MIDDLE of the FRAME(ADDS RIGIDITY/ STABILITY). BACK VIEW
FULLY LOADED. TESTED with 2 MEN occupying TOP row.
Adding Repository(Software source) in UBUNTU / DEBIAN LINUX
# cat /etc/*release* | grep DISTRIB_CODENAME
DISTRIB_CODENAME=raring
Back up the Old Repolist file
# cp /etc/apt/sources.list /etc/apt/sources.list.backup
Repository List file /etc/apt/sources.list .Here is the format to read the content of this file
deb: These repositories contain binaries or precompiled packages. These repositories are required for most users.
deb-src: These repositories contain the source code of the packages. Useful for developers.
http://us.archive.ubuntu.com/ubuntu: The URI (Uniform Resource Identifier), in this case a location on the internet/ or a local server URL.
raring: is the release name or version of your distribution.
main , restricted & multiverse : are the section names or components. There can be several section names, separated by spaces.
New Entry is
deb http://us.archive.ubuntu.com/ubuntu raring main restricted multiverse
Just visit this uri in Webrowser http://us.archive.ubuntu.com/ubuntu to see the multiple folder inside ,which are the components.
Refresh the package list and install softwares.
# apt-get update
# apt-get install gedit
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